# AAC Batching System | Manufacturer in India | Maruti Hydraulics

> Automated SCADA-controlled batching and dosing systems for precise AAC block production with repeatable density control.

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# AAC Batching System

Automated dosing and weighing system for consistent mixture quality.

Maruti Hydraulics Limited specializes in the manufacturing and supply of high-performance AAC Batching Systems designed to meet the precise needs of the Autoclaved Aerated Concrete industry. Our batching systems ensure accurate and efficient material mixing for producing top-quality AAC blocks. The completely automated dosing and mixing operation requires minimum human intervention, monitored via computer systems for consistent block quality batch after batch.

**Manufacturer:** Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.

**Key Specifications:** Fully Automated | High Precision | Integrated Control

## Technical Specifications

| Operation         | Fully automated dosing and mixing                    |
| ----------------- | ---------------------------------------------------- |
| Control System    | Computer-monitored with automated feedback           |
| Weighing          | High precision load cells for accurate proportions   |
| Material Handling | Cement, lime, gypsum, flyash, water, aluminum powder |
| Safety            | Emergency manual override provisions                 |

## Key Features

* Computer-monitored control systems for precise material proportions
* Automated feedback mechanisms for consistent quality
* High precision load cells for accurate weighing
* Emergency manual override provisions for safety
* Minimum human intervention required
* Handles all AAC raw materials including cement, lime, gypsum, and flyash

Maruti Hydraulics manufactures high-performance AAC Batching Systems for accurate and efficient material mixing in AAC block production. Our fully automated systems feature computer-monitored controls, high precision load cells, and automated feedback mechanisms ensuring consistent block quality with minimum human intervention.

## About Maruti Hydraulics — AAC Block Plant Manufacturer in India

This equipment is part of the complete AAC block plant range manufactured by **Maruti Hydraulics Limited**, an ISO 9001:2015 certified AAC block plant manufacturer in India since 1991\. MHPL supplies turnkey AAC plants from 150 CBM/day to 1200 CBM/day — the widest capacity range offered by any single Indian manufacturer. Industry firsts include India's first wire cutting machine (2007), India's first complete SCADA batching system (2023), and India's largest 1200 CBM/day plant (2024).

[Learn more about Maruti Hydraulics as an AAC Block Plant Manufacturer in India →](/aac-block-plant-manufacturer-in-india)

## Frequently Asked Questions

### Why is SCADA batching important in AAC manufacturing?

SCADA (Supervisory Control and Data Acquisition) batching eliminates human error in material weighing and dosing, ensuring repeatable block density shift after shift. It controls fly ash slurry, cement, lime, gypsum, aluminum powder, and water ratios down to the gram. Automated batching reduces waste, improves quality consistency, and can lower rejection rates to near zero. Maruti Hydraulics was the first Indian company to build a complete automatic batching and mixing system.

## Related Reading & Case Studies

* [Case Study: 1200 CBM/Day Plant with SCADA Batching (Siporex Overhaul)](/case-studies/siporex-1200-cbm-aac-plant)
* [SCADA vs Manual AAC Plant Control: Why Automation Pays Back in 18 Months](/blog/scada-vs-manual-aac-plant-automation-roi)
* [SCADA Batching in AAC: Why Repeatable Density Matters](/blog/scada-batching-aac-quality)

## Contact & Pricing

Maruti Hydraulics Limited — Phone: [+91-253-2308131](tel:+912532308131) — Email: [info@marutihydraulics.com](mailto:info@marutihydraulics.com)

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