About Maruti Hydraulics Limited — ISO 9001:2015 Certified Construction Machinery Manufacturer Since 1991

Maruti Hydraulics — ISO 9001:2015 certified AAC block plant and construction machinery manufacturer since 1991, based in Nashik, India.

Maruti Hydraulics Limited (MHPL) is one of India's most experienced construction machinery manufacturers, with over three decades of engineering excellence rooted in Nashik, Maharashtra. The company designs, manufactures, and commissions turnkey AAC block plants, flyash brick machines, paver block machines, dry mix mortar plants, sandwich panel machines, and Pre-Engineered Buildings (PEB). From a single-product workshop in 1991, Maruti Hydraulics has grown into a multi-product engineering company serving customers across India and internationally in Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.

Our Founding Story — Nashik, 1991

Maruti Hydraulics was established in 1991 in Nashik, Maharashtra — a city historically known as an industrial hub in western India. The founding vision was straightforward: build reliable construction machinery using Indian engineering talent and in-house manufacturing, and back every machine with genuine after-sales support. In 1993, just two years after founding, Maruti Hydraulics manufactured its first solid block machine, becoming only the second company in India to do so at that time.

Nashik proved an ideal base. The city sits on the Nashik-Pune highway corridor with strong connectivity to Maharashtra's industrial belt, established steel and fabrication supply chains, and proximity to key construction markets across western and central India. The factory at Gat No. 592 on the Nashik-Pune Highway has expanded steadily over three decades and now houses CNC fabrication equipment, pressure vessel manufacturing, welding bays, and assembly lines capable of simultaneously building multiple complete AAC plant systems.

Three Decades of Growth — Milestone by Milestone

1991: Company founded in Nashik, Maharashtra. First engineering team of 8 people begins operations.
1993: First solid block machine manufactured — only the 2nd company in India to build this product.
2011: Became the largest flyash brick machine manufacturer in India by units produced. Served customers across Maharashtra, Gujarat, Rajasthan, Madhya Pradesh, Uttar Pradesh, and Andhra Pradesh.
2013: Entered AAC (Autoclaved Aerated Concrete) block plant manufacturing — the most technically demanding segment of the lightweight concrete machinery market. First AAC plant commissioned in Maharashtra.
2015: Among only three Indian manufacturers capable of building large-capacity AAC block plants (300 CBM/day and above). Engineering capability expanded to include in-house autoclave fabrication from SAE 516 Gr 70 pressure vessel steel to IBR standards.
2016: First Indian construction machinery company to commission an AAC block plant outside India — a 300 CBM/day turnkey plant commissioned in Nepal. This was a landmark international milestone that established Maruti Hydraulics as an export-capable engineering company.
2021: Expanded into Pre-Engineered Building (PEB) manufacturing — designing and erecting factory-engineered steel buildings to IS 800:2007 standards with clear spans up to 90 metres.
2022: Dry Mix Mortar Plant division expanded with the DM-1000 and DM-1500 models. Gujarat and South India customer base grows significantly.
2023: Became the first Indian AAC plant manufacturer to offer a completely automatic SCADA batching system — a PLC-controlled gravimetric dosing system that eliminates manual weighing and reduces batch variation to under ±0.5%. This was a genuine industry first.
2024: Commissioned India's largest AAC block plant at 1,200 CBM/day capacity in Maharashtra — replacing a 1973 German Siporex installation that had operated for 50 continuous years. This plant surpassed the previous Indian capacity record by a significant margin and validated Maruti Hydraulics' ability to engineer at the highest scale.

Three Industry Firsts That Define Us

1. First Complete Automatic SCADA Batching System in India (2023)
The SCADA batching system developed by Maruti Hydraulics was the first in India to automate the complete weighing, sequencing, and discharge of all six raw materials in an AAC plant — fly ash slurry, cement, lime, gypsum, aluminum powder, and water — using load cells and PLC control to achieve ±0.5% dosing accuracy. Before this, every Indian AAC plant operated with manual or semi-automatic weighing, introducing batch-to-batch variation of 3–5% that directly caused density inconsistency and reject rates of 8–15%. Our SCADA batching system reduces reject rates to 2–4% and provides full digital traceability for IS 2185 certification compliance.

2. First Indian Manufacturer to Export an AAC Block Plant (2016)
When Maruti Hydraulics commissioned a 300 CBM/day AAC plant in Nepal in 2016, it was the first time an Indian-manufactured AAC plant had been delivered and commissioned outside India. The project required modular transport across the Nepal border, on-site erection by a Maruti team over 45 days, and 30 days of technology transfer to ensure the client's team could operate and maintain the plant independently. The Nepal plant operates continuously to this day and is proof that Indian-made AAC plants can successfully serve export markets.

3. India's Largest 1,200 CBM/Day AAC Plant (2024)
The 1,200 CBM/day plant commissioned in Maharashtra in 2024 is India's largest operating AAC plant by daily production output. The project required custom engineering that had never been attempted at this scale by an Indian manufacturer — including rotating mould transfer tables (replacing the standard linear conveyor approach), oversized autoclave frames fabricated in-house, and a SCADA system with recipe memory for the full production line. Zero import dependency. Every component manufactured in India.

Manufacturing Capability — Our Nashik Factory

The Maruti Hydraulics manufacturing facility in Nashik is a vertically integrated production plant. Core capabilities include:

Pressure vessel fabrication: Autoclaves manufactured in-house from SAE 516 Gr 70 boiler-quality steel plate, with weld inspection and hydraulic pressure testing to IBR (Indian Boiler Regulations) standards. Autoclave diameters from 2 m to 3.2 m and lengths from 26 m to 42 m are within scope.
Structural fabrication: CNC plasma cutting and press-brake bending for structural steel frames, silos, material handling equipment, and PEB components.
Machining: Precision machining of hydraulic cylinders, shafts, and wear components.
Assembly and testing: Complete plant assemblies are pre-tested at the factory before dispatch. Electrical panels are wired, SCADA systems are commissioned, and hydraulic systems are pressure-tested before shipping to site.
Erection teams: Dedicated site erection teams for AAC plant commissioning (typical: 45–90 days on site) and PEB erection.

Quality and Certifications

Maruti Hydraulics holds ISO 9001:2015 certification — the internationally recognised quality management system standard. Our quality management system covers product design and development, procurement, manufacturing, testing, installation, and after-sales service. Every AAC plant delivered by Maruti Hydraulics is designed to enable IS 2185 Part 3 compliance (the Indian standard governing AAC block specification). Autoclave and boiler systems are manufactured to IBR (Indian Boiler Regulations) and are submitted for third-party IBR inspection and certification before commissioning.

Our Product Portfolio — 5 Categories, 20 Products

AAC Block Plants (9 subsystems): Complete turnkey AAC block manufacturing plants from 150 to 1,200 CBM/day. Subsystems include raw material storage silos, raw material preparation, SCADA batching system, AAC tilting machine, wire cutting machine, autoclave, industrial boiler, finished block handling system, and AAC separator.

Block and Brick Making Machines: Flyash brick machines (5,000–30,000 bricks/shift, IS 12894 compliant), paver block machines (1,200–4,000 pavers/shift, IS 15658 compliant), and interlocking block making machines (960–3,600 blocks/shift).

Mortar and Plaster Plants: Dry mix mortar plants (DM-500, DM-1000, DM-1500 — 16,000 to 48,000 kg/shift) and ready-mix plaster plants for gypsum, cement, and lime plaster.

Sandwich Panel Machines: Everest continuous sandwich panel machines for PU/mineral wool core panels, and AAC sandwich panel machines for reinforced AAC-core prefabricated panels.

Pre-Engineered Buildings (PEB): Complete design, fabrication, and erection of factory-engineered steel buildings to IS 800:2007. Clear spans up to 90 m. Integrated EOT crane systems up to 50 tonnes. Applications include industrial sheds, warehouses, cold storage, logistics parks, and factory buildings across India.

Export Markets — 7 Countries

Maruti Hydraulics has delivered machinery and projects to customers in: India (primary market), Nepal (AAC plant, 2016), UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. International projects are handled through a dedicated export team with experience in cross-border logistics, equipment documentation, customs clearance, and on-site commissioning in diverse regulatory environments.

Why Customers Choose Maruti Hydraulics

In-house manufacturing: Autoclaves, pressure vessels, structural steel, hydraulic systems, and SCADA panels are all manufactured in Nashik — not assembled from imported sub-components. This gives us direct control over quality and shorter delivery timelines.

After-sales support: Spare parts are available and dispatched within 36 hours to any location in India. Remote SCADA troubleshooting, annual maintenance contracts, and dedicated engineering support for capacity expansion are standard offerings.

Reference plants: We arrange unannounced visits to existing customer plants so investors can speak directly with plant operators about day-to-day reliability, spare part experience, and support quality — before signing a contract.

DPR assistance: We assist customers with Detailed Project Report (DPR) preparation for bank financing — providing technical specifications, machinery quotations, capacity utilisation projections, and reference plant performance data.

Factory Location and Contact

Maruti Hydraulics Limited
Gat No. 592, Nashik-Pune Highway
Nashik, Maharashtra 422101, India
Phone: +91-253-2308131
Email: info@marutihydraulics.com

Business hours: Monday to Friday and Sunday, 9:00 AM to 6:00 PM IST.

Visiting Maruti Hydraulics

We welcome factory visits by appointment. Prospective customers can visit the Nashik manufacturing facility to see autoclave fabrication, SCADA panel assembly, hydraulic component manufacturing, and the pre-dispatch testing area. Factory visits are conducted by a senior engineer and typically take 3–4 hours. To schedule a visit or to arrange a reference plant visit at an existing customer site, contact us at the details above or submit an enquiry through the contact form.