Maruti Hydraulics Limited

India's Top Construction Machinery Manufacturer

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Construction Machinery and Building Systems Manufacturer India — Maruti Hydraulics

Maruti Hydraulics is a leading AAC block plant manufacturer in India — supplying turnkey AAC plants (150–1200 CBM/Day), AAC panel plants, sandwich panel plants, dry mortar plants, and Pre-Engineered Buildings. Factory-direct from Nashik with end-to-end installation and commissioning.

Maruti Hydraulics Limited is an ISO 9001:2015 certified construction machinery manufacturer headquartered in Nashik, Maharashtra, India, founded in 1991. The company manufactures, supplies, and commissions five categories of construction products: AAC block plants, brick and block making machines, mortar and plaster plants, sandwich panel machines, and Pre-Engineered Buildings. All products are manufactured at the company's ISO-certified factory at Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India. Export markets include Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.

AAC Block Manufacturing Plants — 9 Subsystems, 150 to 1,200 CBM/Day

Maruti Hydraulics is India's leading manufacturer of complete turnkey Autoclaved Aerated Concrete (AAC) block plants. An AAC block plant converts fly ash (or silica sand), cement, lime, gypsum, water, and aluminium powder into lightweight aerated concrete blocks for use in building construction. AAC blocks are 3–4 times lighter than conventional clay bricks, provide significantly better thermal insulation, and deliver faster, cleaner construction with less site labour. India's AAC block market is growing at over 15% annually, driven by green building codes, RERA quality requirements, NGT restrictions on clay brick kilns, and rising construction labour costs.

  • AAC Block Manufacturing Plant — Complete turnkey plant, 150 to 1,200 CBM/day
  • Raw Material Storage Silos — Flyash, cement, lime, gypsum silos, 30 to 200 tonnes
  • Raw Material Preparation System — Slurry mixers, vibration screens, underground mixers, transfer pumps
  • SCADA Batching System — India's first complete SCADA batching for AAC plants (2023); ±0.5% dosing accuracy
  • Tilting and Demoulding Machine — Hydraulic 90° tilt, plants up to 1,200 CBM/day
  • Wire Cutting Machine — Simultaneous horizontal and vertical cutting; ±1.5 mm tolerance; India's first (2007)
  • Autoclave — SAE 516 Gr 70 pressure vessel steel; IBR approved; 100% hydro-tested; 12 bar / 190°C
  • Industrial Boiler — Coal, biomass, and gas-fired; Thermax partnership; skid-mounted; continuous steam
  • Finished Block Handling System — Automated conveying, separation, stacking, palletising
  • AAC Separator — Pneumatic block separation without edge damage; up to 2,000 m³/day

Brick and Block Making Machines

Maruti Hydraulics manufactures flyash brick making machines, paver block making machines, and interlocking block making machines — all using fly ash as a primary or secondary raw material where applicable. Flyash brick machines (IS 12894 compliant) produce bricks at near-zero raw material cost when fly ash is sourced under the MOEFCC notification from thermal power stations. Paver block machines produce interlocking concrete pavers (IS 15658 compliant) for roads, pavements, driveways, and landscaping applications.

  • Fly Ash Brick Making Machine — 4,500 to 23,000 bricks/shift; 40 to 120 tonnes hydraulic force; 4 models
  • Paver Block Making Machine — 2,400 to 15,360 blocks/shift; IS 15658 compliant; 4 models
  • Interlocking Block Making Machine — 960 to 3,600 blocks/shift; interchangeable moulds; IS 15658 compliant

Dry Mix Mortar and Ready Mix Plaster Plants

Maruti Hydraulics manufactures complete dry mix mortar plants and ready mix plaster plants for producing construction dry mixes: tile adhesive (C1/C2 grade IS 15477), wall putty, masonry mortar, block jointing mortar, self-leveling compounds, gypsum plaster, cement plaster, and lime plaster. Our plants feature SCADA-controlled gravimetric batching, intensive mixing, and automated bagging — eliminating manual weighing and batch-to-batch quality variation.

  • Dry Mix Mortar Plant — DM-500, DM-1000, DM-1500 models; 16,000 to 48,000 kg/shift; 7-minute batch cycle
  • Ready Mix Plaster Plant — Gypsum, cement, and lime plaster; custom capacities; precision gravimetric batching

Sandwich Panel Machines

Maruti Hydraulics supplies sandwich panel machines for two types of prefabricated panel systems used in modern construction and cladding applications.

  • AAC Sandwich Panel Machine — Reinforced AAC-core prefabricated panels; fire rating up to 4 hours; 200–500 m²/shift
  • Everest Sandwich Panel Machine — EPS/cement core panels; thermal insulation and soundproofing; continuous production line

Pre-Engineered Buildings (PEB)

Maruti Hydraulics designs and erects complete Pre-Engineered Buildings — factory-engineered steel structures for industrial factories, warehouses, cold storage, logistics parks, and commercial facilities. As the only company in India that supplies both the factory building (PEB) and all manufacturing machinery (AAC plant, brick machines, mortar plants) inside it, Maruti Hydraulics is uniquely positioned to serve investors who want a single-vendor turnkey solution from plant layout to first commercial production.

  • Clear span: Up to 90 metres (no interior columns)
  • Integrated crane systems: EOT cranes up to 50 tonnes
  • Erection time: 45 to 90 days from site readiness
  • Standards: IS 800:2007, IS 1893:2016 (seismic), NBC compliant
  • Surface treatment: Shot blast Sa 2.5, epoxy primer, polyurethane topcoat; galvanising available
  • Warranty: 25 years on primary steel frame structure
  • Learn more about PEB services | PEB Manufacturer Profile

Why Maruti Hydraulics — Key Differentiators

  • 33 Years of Manufacturing Experience: Founded 1991, ISO 9001:2015 certified, over 200 turnkey projects delivered across India and internationally.
  • In-House Manufacturing: Autoclaves, pressure vessels, structural steel, hydraulic systems, and SCADA panels all manufactured at Nashik — no import dependency on critical components.
  • Industry Firsts: India's first complete SCADA batching system for AAC plants (2023); first Indian AAC plant export to Nepal (2016); India's largest 1,200 CBM/day AAC plant (2024).
  • Single Vendor: The only company in India offering both PEB factory buildings and all production machinery inside them under one contract.
  • After-Sales Support: Spare parts dispatched within 36 hours to any location in India; remote SCADA diagnostics; AMC contracts available.
  • Reference Plants: Unannounced visits to operating customer plants arranged for serious investors — see real production, speak directly with plant owners.

ISO 9001:2015 Certified Manufacturing — Quality at Every Stage

Maruti Hydraulics Limited holds ISO 9001:2015 certification for the design, manufacture, supply, and after-sales service of construction machinery. The ISO quality management system covers raw material incoming inspection, in-process fabrication quality checks, pre-dispatch testing and final inspection, packing and dispatch documentation, and customer feedback and corrective action processes. For autoclave and pressure vessel manufacturing, Maruti Hydraulics additionally holds IBR (Indian Boiler Regulations) approval — a statutory requirement for steam pressure vessels operating above 3.5 bar in India. Every autoclave is hydro-pressure tested at 1.5× design pressure with third-party inspection before dispatch. Every SCADA control panel is powered on and functionally tested through all control sequences at the Nashik factory before shipping.

After-Sales Support — The Service Promise

Maruti Hydraulics' service relationship with customers does not end at commissioning. The company's after-sales commitment covers: critical spare parts dispatched within 36 hours to any location in India; remote SCADA diagnostics over secure internet connection for plants with connected control systems; field engineer deployment within 48–72 hours for critical breakdowns in most Indian states; and annual maintenance contracts (AMC) covering scheduled preventive maintenance, periodic inspection visits, and guaranteed response-time commitments. For international projects, spare parts are shipped by air freight for time-critical components. This after-sales infrastructure — accumulated over more than 200 projects since 1991 — is one of the key differentiators cited by Maruti Hydraulics customers when explaining why they chose the company over lower-price alternatives.

Reference Plant Visits

Maruti Hydraulics arranges unannounced visits to operating customer plants for serious investors. Rather than showing staged demonstration facilities, customers are invited to visit real production plants — speak directly with plant owners and operators, observe actual production conditions, and verify performance data independently. Reference plants are available across most Indian states and for most plant capacity levels from 150 CBM/day to 1,200 CBM/day for AAC block plants, and for flyash brick machines, paver block machines, dry mix mortar plants, and PEB structures. Reference visits are arranged after a preliminary project discussion and NDA signing. No Maruti Hydraulics representative accompanies the investor during the factory visit — you speak with the plant owner independently, ask questions freely, and form your own impression of the equipment and after-sales service quality.

Contact Maruti Hydraulics

Reach out to our project team to discuss your specific investment — plant capacity, location, raw material availability, and budget. We respond with a preliminary plant configuration and pricing within 3–5 business days.

Maruti Hydraulics Limited

Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India

Phone: +91-253-2308131

Email: info@marutihydraulics.com

Frequently Asked Questions — Factory & Machinery

Can Maruti Hydraulics supply both the factory building and the block manufacturing machinery?

Yes. Maruti Hydraulics Limited offers a complete turnkey solution — we design and erect the Pre-Engineered Building (factory shed) and then equip it with our AAC block plants, AAC panel plants, sandwich panel plants, dry mortar plants, and auxiliary equipment. This means a single vendor, single point of contact, and zero coordination overhead between the civil structure and the machinery.

What is a Pre-Engineered Building (PEB) and why is it ideal for a block manufacturing plant?

A Pre-Engineered Building is a factory-fabricated steel structure — columns, rafters, purlins, roofing, and cladding are all engineered and fabricated off-site, then bolted together on site. For block manufacturing plants, PEB structures offer clear spans up to 100 m (no internal columns to obstruct material flow), fast erection in 45–90 days, and lower cost per square foot than conventional RCC construction.

How long does it take to erect a PEB factory shed for a block plant?

A standard Pre-Engineered Building for a block manufacturing plant is typically erected within 45 to 90 days from site readiness, depending on span and complexity. Maruti Hydraulics handles design, fabrication, surface treatment, logistics, and on-site erection as a 6-phase turnkey project.

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