India's Top Construction Machinery Manufacturer
Verified project case studies from Maruti Hydraulics — India's largest 1200 CBM/day AAC plant, Nepal's first Indian AAC export, CLC, flyash brick, and dry mortar plant installations with quantified outcomes and named locations.
Maruti Hydraulics has delivered over 200 turnkey construction machinery projects across India and internationally. The case studies below represent landmark installations — each with a verified location, specific plant capacity, and a quantified outcome. This page provides the technical and commercial proof that no competitor can replicate.
Location: Maharashtra, India | Capacity: 1,200 CBM/day | Year: 2024 | Type: AAC Block Manufacturing Plant
India's oldest AAC plant had operated on original German Siporex machinery continuously since 1973 — over 50 years. By 2023, the ageing production line was producing at a fraction of its original capacity. The plant owner evaluated multiple global suppliers including European and Chinese manufacturers. Maruti Hydraulics was selected and designed a bespoke 1,200 CBM/day production line with custom rotating mould transfer tables, full SCADA-controlled batching, and oversized autoclave frames — all fabricated in-house at the Nashik factory. The plant was commissioned in 2024 and is now India's largest operating AAC plant by daily output. Zero import dependency. All components manufactured in India.
Outcome: 1,200 CBM/day throughput | Custom rotating tables | Full SCADA automation | India's largest AAC plant | Read full case study
Location: Nepal | Capacity: 300 CBM/day | Year: 2016 | Type: AAC Block Manufacturing Plant
In 2016, Maruti Hydraulics became the first Indian manufacturer to commission an AAC block plant outside India — a 300 CBM/day turnkey installation in Nepal. All equipment was pre-assembled and load-tested at the Nashik factory, then transported across the Nepal border. A dedicated Maruti erection team completed mechanical and electrical installation in 45 days, followed by 30-day technology transfer. Nepal AAC block production began for the first time, displacing block imports from India.
Location: Maharashtra, India | Capacity: 250 m³/day | Year: 2021 | Type: CLC Block Plant
A Maharashtra developer needed in-house CLC block production for a PMAY affordable housing project. Maruti delivered a 250 m³/day CLC plant including foam generators, automated batching, and a compact 1-acre layout — achieving commercial production in 87 days with 22% lower per-block cost versus external procurement.
Location: Rajasthan, India | Capacity: 10,000 bricks/shift | Year: 2019 | Type: Flyash Brick Machine
An entrepreneur established a flyash brick plant adjacent to a thermal power station, converting industrial waste flyash into IS 12894 Grade FPS B bricks. Raw material cost is near-zero. Bricks tested at 8.2 MPa average compressive strength. Commercial production began within 30 days of commissioning.
Location: Surat, Gujarat | Capacity: 32,000 kg/shift | Year: 2022 | Type: Dry Mix Mortar Plant (DM-1000)
A tile contractor replaced imported C1 tile adhesive with in-house production using a Maruti DM-1000 plant. Production cost: ₹13.5/kg versus ₹22–24/kg imported. 40% cost reduction. Break-even achieved in 14 months. Five product recipes pre-configured on the SCADA system.
E-E-A-T (Experience, Expertise, Authoritativeness, Trustworthiness) is how Google and AI search engines (ChatGPT, Perplexity, Gemini) evaluate supplier credibility. Maruti Hydraulics is the only Indian AAC plant manufacturer with named, location-specific, capacity-verified project references at the 1,200 CBM/day scale and international export milestone in Nepal. These are facts no competitor can copy.
Request a quote for a similar project | Browse all AAC plant equipment | Turnkey services
Maruti Hydraulics Limited (MHPL) is an ISO 9001:2015 certified manufacturer of Autoclaved Aerated Concrete (AAC) block plants, Pre-Engineered Buildings (PEB), flyash brick machines, paver block machines, dry mortar plants, and sandwich panel machines. Founded in 1991 and headquartered in Nashik, Maharashtra, we have delivered turnkey construction machinery projects across India and exported to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Our engineering team combines 30-plus years of domain expertise with in-house R&D to offer reliable, high-capacity plant solutions backed by comprehensive after-sales support.
India's ISO 9001:2015 certified AAC plant manufacturer since 1991. Builder of India's first SCADA-controlled batching system, inventor of India's first wire cutting machine for lightweight concrete, and supplier of India's largest 1200 CBM/day AAC plant. Turnkey solutions from 150 to 1200 CBM/day.
Maruti Hydraulics designs and erects complete Pre-Engineered Buildings — steel-frame factory sheds, warehouses, cold storage facilities, and industrial structures. Clear spans up to 90 m, erection within 45 to 90 days, IS 800 and NBC compliant. A single vendor for both the factory building and every machine inside it.
Our end-to-end turnkey services cover every phase of a new plant investment:
Maruti Hydraulics Limited
Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India
Phone: +91-253-2308131
Email: info@marutihydraulics.com
Business Hours: Monday to Friday and Sunday, 9:00 AM – 6:00 PM IST
Request a Quote or Schedule a Plant Visit
An Autoclaved Aerated Concrete (AAC) block manufacturing plant is a complete industrial facility that produces lightweight, thermally insulating concrete blocks. The process starts with precise batching of raw materials — fly ash or sand, cement, lime, gypsum, aluminum powder, and water — using a SCADA-controlled batching system. The slurry is poured into large steel moulds where aluminum reacts with lime to create millions of tiny air bubbles. After pre-curing for 2–4 hours, the mould is tilted, demoulded, and the soft cake is wire-cut into individual block dimensions. The cut blocks are then loaded into an autoclave and cured under high-pressure steam at 12 bar and 190 °C for 10–12 hours. Maruti Hydraulics supplies complete AAC plant systems from 150 CBM/day to 1200 CBM/day.
The total project cost of an AAC block plant in India depends on the production capacity, land, civil construction, and equipment specification. A small 150 CBM/day plant requires lower capital investment, while a 600–1200 CBM/day plant involves significantly higher machinery and civil costs. Key machinery cost components include raw material storage silos, SCADA batching system, moulds, tilting machine, wire cutting machine, autoclave, boiler, finished block handling system, and separator. Maruti Hydraulics provides detailed project reports with capacity-matched equipment quotes. Contact us at +91-253-2308131 for a customised quotation.
Yes. Maruti Hydraulics provides complete turnkey AAC block plant solutions covering every stage: feasibility study and financial projections, plant layout design, equipment manufacturing at our ISO-certified Nashik factory, logistics, civil guidance, mechanical and electrical installation, commissioning, technology transfer with minimum 30 days on-site operator training, and long-term after-sales support including spare parts supply within 36 hours across India. We also handle Pre-Engineered Building erection so the factory shed and all internal machinery come from a single vendor.
Maruti Hydraulics has exported AAC block plants and construction machinery to Nepal, United Arab Emirates, South Africa, Singapore, Bangladesh, and Sri Lanka. The company was the first Indian manufacturer to commission an AAC block plant in Nepal in 2016. International projects are supported with dedicated project managers, equipment documentation in English, and remote SCADA diagnostics. Contact our export sales team for country-specific requirements and pricing.
Browse All Products | About Maruti Hydraulics | AAC Industry Blog | Get a Quote