India's Top Construction Machinery Manufacturer
India's Top Construction Machinery Manufacturer
Turnkey dry mix mortar plants for tile adhesive, wall putty, masonry mortar, and self-leveling compounds.
Maruti Hydraulics Limited offers complete turnkey Dry Mix Mortar Plants engineered for manufacturers who demand precision, consistency, and high throughput. Our plants produce a full range of dry mix products — tile adhesive (C1/C2 grade), wall putty, plastering mortar, masonry mortar, block jointing mortar, and self-leveling compounds — all from a single, compact production line. Each plant is designed with gravimetric batching, intensive mixing, and automated bagging or bulk silo filling to eliminate manual error and ensure every batch meets exact formulation standards. Three standard models (DM 500, DM 1000, DM 1500) cover output requirements from small specialty producers to large industrial manufacturers. Customized automation levels and support equipment configurations are available to match your raw material supply and dispatch requirements.
Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: 16-48 Tons/Shift | 7 min Batch Time | Gravimetric Dosing | SCADA Control
| Products Manufactured | Tile Adhesive, Wall Putty, Masonry Mortar, Block Jointing Mortar, Self-Leveling Compound, Plastering Mortar |
|---|---|
| Plant Capacity | 16,000 to 48,000 Kg per shift |
| Mix per batch | 500 Kg to 1500 Kg |
| Batch Time | 7 minutes (after complete ingredient feed) |
| Mixer Type | Ploughshare / Twin-shaft Intensive Mixer |
| Batching System | Gravimetric Load Cell Dosing — Cement, Sand, Lime, Additives |
| Control System | PLC / SCADA Automated Control Panel |
| Power Requirement | 10 HP to 18.5 HP |
| Dust Control | Pulse-jet Bag Filter Dust Collection System |
| Finished Product Handling | 25/40/50 Kg Bagging Machine or Bulk Silo |
| Estimated Cost | ₹5 Lacs onwards |
| Model | DM 500 | DM 1000 | DM 1500 |
|---|---|---|---|
| Plant Capacity per shift (Kg) | 16000 | 32000 | 48000 |
| Mix per batch (Kg) | 500 | 1000 | 1500 |
| Batch Time (min) | 7 | 7 | 7 |
| Power (HP) | 10 | 14 | 18.5 |
Maruti Hydraulics Limited manufactures complete turnkey Dry Mix Mortar Plants in India for producing tile adhesive, wall putty, masonry mortar, block jointing mortar, and self-leveling compounds. Our plants feature gravimetric batching, PLC/SCADA automated control, intensive mixing, and automated bagging. Three standard models — DM 500, DM 1000, and DM 1500 — offer output from 16 to 48 tonnes per shift. Price starts from ₹5 Lacs.
Maruti Hydraulics Limited was established in 1991 in Nashik, Maharashtra and has since grown into one of India's leading construction machinery manufacturers. Over three decades, the company has delivered more than 200 turnkey projects across India and internationally — including plants in Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Every machine leaves the Nashik factory after pre-wiring, function testing, and hydraulic pressure testing. Field installation is faster, and first-batch production quality is consistent because the machine was already proven at the factory before it was shipped.
Maruti Hydraulics holds ISO 9001:2015 certification — the internationally recognised quality management system standard. Our quality management system covers the complete product lifecycle: design and development, raw material procurement, manufacturing, inspection and testing, packaging, installation, commissioning, and after-sales service. ISO 9001:2015 certification means every process in the Nashik factory is documented, measured, and audited. For buyers, this means consistent product quality from order to order, traceable components and materials, systematic corrective action when non-conformances occur, and a manufacturer who has externally verified quality practices. The IS 9001 certification applies to all products manufactured and supplied by Maruti Hydraulics, covering the complete range from AAC block plant subsystems to flyash brick machines, paver block machines, dry mortar plants, and Pre-Engineered Buildings.
A significant portion of Maruti Hydraulics' advantage comes from in-house manufacturing at the Nashik factory. Pressure vessels (autoclaves and hoppers), structural steel frames, hydraulic cylinders, SCADA control panels, silo structures, and conveying equipment are all fabricated at Nashik. This translates to three practical benefits for customers. First, quality control is direct: we inspect every weld, every machined dimension, and every hydraulic fitting — not a subcontractor or an import agent. Second, lead times are predictable: we are not dependent on import schedules or third-party backlogs. Third, customisation is feasible: non-standard dimensions, custom capacity configurations, or special materials can be engineered at the factory without external subcontracting. Indian-manufactured critical components also mean spare parts are available in India, not on a 12-week import cycle from Europe or China.
The total cost of ownership of a construction machine includes not just the purchase price but the cost of unplanned downtime, spare part delays, and troubleshooting time. Maruti Hydraulics maintains a spare parts inventory at the Nashik factory for all machines currently in active production. Standard spare parts — hydraulic seals, conveyor belts, drive chains, level sensors, control panel components, and consumable wear parts — are dispatched within 36 hours by express courier to any location in India. For critical mechanical breakdowns, a Maruti Hydraulics field engineer can be on-site within 48–72 hours in most Indian states. Annual Maintenance Contracts (AMC) are available for all plant owners who want scheduled preventive maintenance and priority emergency response commitments. For SCADA-equipped plants, remote diagnostics allow the Nashik engineering team to diagnose batching and automation issues over a secure internet connection without requiring a field visit — reducing troubleshooting time from days to hours.
Most investors in construction machinery projects require bank or NBFC financing to fund a significant portion of the capital expenditure. The core document required by lending institutions for project finance approval is the Detailed Project Report (DPR), which must include: technical specifications of all machinery and civil works, a capacity utilisation projection (monthly and annual), raw material cost assumptions, revenue projections, and evidence that the machinery supplier is credible. Maruti Hydraulics assists every customer with DPR preparation, providing technical specifications, equipment quotations, reference plant performance data, and capacity utilisation benchmarks from comparable operating plants. We work closely with multiple MSME lending institutions across India and have supported customers in obtaining financing from SBI, Canara Bank, SIDBI, and various state government industrial development corporations and financial institutions. DPR assistance is provided at no additional charge for customers who place a confirmed equipment order.
Maruti Hydraulics arranges visits to existing customer plants so prospective investors can see the machinery in live production, not in a showroom demonstration. During a reference plant visit, you can observe a full production cycle from raw material batching to finished product, speak directly with the plant owner and production team about their experience with the machinery and after-sales support, inspect machine condition after 1–5 years of continuous operation, and get an honest assessment of what it takes to run the plant profitably. Reference plant visits are arranged for serious investors and are conducted without prior notice to the plant operator — ensuring you see real production conditions, not a staged demonstration. This transparency is central to Maruti Hydraulics' business model and a key reason the company has a strong repeat customer base and referral rate among Indian construction machinery buyers.
Several Maruti Hydraulics products directly support India's industrial waste utilisation goals. AAC block plants, flyash brick machines, and paver block machines are designed to consume fly ash — the industrial by-product of coal-fired thermal power stations — as a primary or supplementary raw material. Under India's Ministry of Environment, Forest and Climate Change fly ash utilisation notification, thermal power stations are required to achieve 100% utilisation of generated fly ash and must provide it free to downstream users. Manufacturers using fly ash as raw material benefit from near-zero raw material cost for the silica or pozzolanic component, while simultaneously reducing the environmental liability of ash disposal for power stations. Maruti Hydraulics provides mix design guidance for local fly ash chemistry as part of every AAC plant and flyash brick machine commissioning.
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A Dry Mix Mortar Plant can produce a wide range of construction materials from a single production line: tile adhesive (C1 and C2 grade), wall putty, cement plaster, masonry mortar, block jointing mortar, self-leveling floor compounds, and waterproof coatings. Different products are made by switching the stored recipe on the PLC control panel and changing the additive dosage — the core plant equipment remains the same.
A Dry Mix Mortar Plant is a multi-product facility designed for tile adhesive, wall putty, masonry mortar, and block jointing mortar — products used primarily for tile fixing, block laying, and joint filling. A Ready Mix Plaster Plant is purpose-built for wall plastering materials — gypsum plaster, cement plaster, and lime plaster — which require finer particle sizes, tighter setting-time control, and different additive profiles. Maruti Hydraulics manufactures both types.
Maruti Hydraulics offers three standard models: DM 500 (16,000 Kg per shift), DM 1000 (32,000 Kg per shift), and DM 1500 (48,000 Kg per shift). All models share a 7-minute batch cycle time. Custom capacities beyond DM 1500 are available on request. The plant price starts from ₹5 Lacs onwards depending on the model and automation level.
The core Dry Mix Mortar Plant includes the mixer, batching system, and control panel. Support equipment that may be added depending on raw material quality includes: Sand Dryer (to reduce moisture below 0.5%), Sand Washer, Vibrating Screen (for particle size classification), Screw Conveyors, Bucket Elevators, Weigh Batching Hoppers, Pulse-jet Bag Filter, and an automatic Bagging Machine. Maruti Hydraulics supplies all support equipment as part of the turnkey package.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com