India's Top Construction Machinery Manufacturer
Turnkey Dry Mix Mortar Plants for producing tile adhesive, wall putty, masonry mortar, block jointing mortar, and self-leveling compounds. Models DM 500, DM 1000, DM 1500 — 16 to 48 tonnes per shift.
Manufacturer: Maruti Hydraulics — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: Contact for pricing. Custom configurations available.
A Dry Mix Mortar Plant can produce a wide range of construction materials from a single production line: tile adhesive (C1 and C2 grade), wall putty, cement plaster, masonry mortar, block jointing mortar, self-leveling floor compounds, and waterproof coatings. Different products are made by switching the stored recipe on the PLC control panel and changing the additive dosage — the core plant equipment remains the same.
A Dry Mix Mortar Plant is a multi-product facility designed for tile adhesive, wall putty, masonry mortar, and block jointing mortar — products used primarily for tile fixing, block laying, and joint filling. A Ready Mix Plaster Plant is purpose-built for wall plastering materials — gypsum plaster, cement plaster, and lime plaster — which require finer particle sizes, tighter setting-time control, and different additive profiles. Maruti Hydraulics manufactures both types.
Maruti Hydraulics offers three standard models: DM 500 (16,000 Kg per shift), DM 1000 (32,000 Kg per shift), and DM 1500 (48,000 Kg per shift). All models share a 7-minute batch cycle time. Custom capacities beyond DM 1500 are available on request. The plant price starts from ₹5 Lacs onwards depending on the model and automation level.
The core Dry Mix Mortar Plant includes the mixer, batching system, and control panel. Support equipment that may be added depending on raw material quality includes: Sand Dryer (to reduce moisture below 0.5%), Sand Washer, Vibrating Screen (for particle size classification), Screw Conveyors, Bucket Elevators, Weigh Batching Hoppers, Pulse-jet Bag Filter, and an automatic Bagging Machine. Maruti Hydraulics supplies all support equipment as part of the turnkey package.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com
Maruti Hydraulics Limited (MHPL) is an ISO 9001:2015 certified manufacturer of Autoclaved Aerated Concrete (AAC) block plants, Pre-Engineered Buildings (PEB), flyash brick machines, paver block machines, dry mortar plants, and sandwich panel machines. Founded in 1991 and headquartered in Nashik, Maharashtra, we have delivered turnkey construction machinery projects across India and exported to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Our engineering team combines 30-plus years of domain expertise with in-house R&D to offer reliable, high-capacity plant solutions backed by comprehensive after-sales support.
India's leading ISO 9001:2015 certified manufacturer of AAC Block Plants, Pre-Engineered Buildings, Flyash Brick Machines & construction machinery since 1991. Exporting globally.
Maruti Hydraulics designs and erects complete Pre-Engineered Buildings — steel-frame factory sheds, warehouses, cold storage facilities, and industrial structures. Clear spans up to 90 m, erection within 45 to 90 days, IS 800 and NBC compliant. A single vendor for both the factory building and every machine inside it.
Our end-to-end turnkey services cover every phase of a new plant investment:
Maruti Hydraulics Limited
Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India
Phone: +91-253-2308131
Email: info@marutihydraulics.com
Business Hours: Monday to Friday and Sunday, 9:00 AM – 6:00 PM IST
Request a Quote or Schedule a Plant Visit
An Autoclaved Aerated Concrete (AAC) block manufacturing plant is a complete industrial facility that produces lightweight, thermally insulating concrete blocks. The process starts with precise batching of raw materials — fly ash or sand, cement, lime, gypsum, aluminum powder, and water — using a SCADA-controlled batching system. The slurry is poured into large steel moulds where aluminum reacts with lime to create millions of tiny air bubbles. After pre-curing for 2–4 hours, the mould is tilted, demoulded, and the soft cake is wire-cut into individual block dimensions. The cut blocks are then loaded into an autoclave and cured under high-pressure steam at 12 bar and 190 °C for 10–12 hours. Maruti Hydraulics supplies complete AAC plant systems from 150 CBM/day to 1200 CBM/day.
The total project cost of an AAC block plant in India depends on the production capacity, land, civil construction, and equipment specification. A small 150 CBM/day plant requires lower capital investment, while a 600–1200 CBM/day plant involves significantly higher machinery and civil costs. Key machinery cost components include raw material storage silos, SCADA batching system, moulds, tilting machine, wire cutting machine, autoclave, boiler, finished block handling system, and separator. Maruti Hydraulics provides detailed project reports with capacity-matched equipment quotes. Contact us at +91-253-2308131 for a customised quotation.
Yes. Maruti Hydraulics provides complete turnkey AAC block plant solutions covering every stage: feasibility study and financial projections, plant layout design, equipment manufacturing at our ISO-certified Nashik factory, logistics, civil guidance, mechanical and electrical installation, commissioning, technology transfer with minimum 30 days on-site operator training, and long-term after-sales support including spare parts supply within 36 hours across India. We also handle Pre-Engineered Building erection so the factory shed and all internal machinery come from a single vendor.
Maruti Hydraulics has exported AAC block plants and construction machinery to Nepal, United Arab Emirates, South Africa, Singapore, Bangladesh, and Sri Lanka. The company was the first Indian manufacturer to commission an AAC block plant in Nepal in 2016. International projects are supported with dedicated project managers, equipment documentation in English, and remote SCADA diagnostics. Contact our export sales team for country-specific requirements and pricing.
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