India's Top Construction Machinery Manufacturer
India's Top Construction Machinery Manufacturer
Automated hydraulic machines for sustainable fly ash brick production.
Maruti Hydraulics Limited is a leading manufacturer and supplier of high-quality Fly Ash Bricks Making Machines, catering to the construction industry's growing demand for sustainable and efficient building materials. Our machines are designed to produce top-grade fly ash bricks, known for their strength, durability, and eco-friendliness. Highly automated, ensuring consistent production with minimal manual intervention. They reduce production costs while maximizing output.
Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: 4500-23000 Bricks/Shift | 40-120 Tons Force | Energy Efficient
| Production Capacity | 4,500 to 23,000 Bricks / Shift |
|---|---|
| Force (Tons) | 40 to 120 Tons |
| Power Requirement | 7.5 HP to 17.5 HP |
| Operation Type | Hydraulic Fully Automatic |
| Material Composition | Upto 70% Flyash can be used |
| Estimated Cost | ₹2 Lacs to ₹25 Lacs |
| Models | MBM 2 | MBM 6 | MBM 10 | MBM 12 |
|---|---|---|---|---|
| Capacity Per shift | 4500 | 11500 | 19000 | 23000 |
| Force (tons) | 40 | 60 | 100 | 120 |
| Power HP | 7.5 | 15 | 17.5 | 17.5 |
As a responsible manufacturer, Maruti Hydraulics Limited promotes eco-friendly practices. By utilizing fly ash, our machines contribute to reducing environmental waste and conserving natural resources, aligning with sustainable construction initiatives. We offer comprehensive after-sales support, ensuring customer satisfaction and seamless operation.
Maruti Hydraulics Limited is an ISO 9001:2015 certified construction machinery manufacturer in India since 1991, headquartered in Nashik, Maharashtra. In addition to brick and paver machines, Maruti Hydraulics is India's leading AAC block plant manufacturer — supplying complete turnkey plants from 150 to 1200 CBM/day.
Learn more about Maruti Hydraulics as an AAC Block Plant Manufacturer in India →
Maruti Hydraulics Limited was established in 1991 in Nashik, Maharashtra and has since grown into one of India's leading construction machinery manufacturers. Over three decades, the company has delivered more than 200 turnkey projects across India and internationally — including plants in Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Every machine leaves the Nashik factory after pre-wiring, function testing, and hydraulic pressure testing. Field installation is faster, and first-batch production quality is consistent because the machine was already proven at the factory before it was shipped.
Maruti Hydraulics holds ISO 9001:2015 certification — the internationally recognised quality management system standard. Our quality management system covers the complete product lifecycle: design and development, raw material procurement, manufacturing, inspection and testing, packaging, installation, commissioning, and after-sales service. ISO 9001:2015 certification means every process in the Nashik factory is documented, measured, and audited. For buyers, this means consistent product quality from order to order, traceable components and materials, systematic corrective action when non-conformances occur, and a manufacturer who has externally verified quality practices. The IS 9001 certification applies to all products manufactured and supplied by Maruti Hydraulics, covering the complete range from AAC block plant subsystems to flyash brick machines, paver block machines, dry mortar plants, and Pre-Engineered Buildings.
A significant portion of Maruti Hydraulics' advantage comes from in-house manufacturing at the Nashik factory. Pressure vessels (autoclaves and hoppers), structural steel frames, hydraulic cylinders, SCADA control panels, silo structures, and conveying equipment are all fabricated at Nashik. This translates to three practical benefits for customers. First, quality control is direct: we inspect every weld, every machined dimension, and every hydraulic fitting — not a subcontractor or an import agent. Second, lead times are predictable: we are not dependent on import schedules or third-party backlogs. Third, customisation is feasible: non-standard dimensions, custom capacity configurations, or special materials can be engineered at the factory without external subcontracting. Indian-manufactured critical components also mean spare parts are available in India, not on a 12-week import cycle from Europe or China.
The total cost of ownership of a construction machine includes not just the purchase price but the cost of unplanned downtime, spare part delays, and troubleshooting time. Maruti Hydraulics maintains a spare parts inventory at the Nashik factory for all machines currently in active production. Standard spare parts — hydraulic seals, conveyor belts, drive chains, level sensors, control panel components, and consumable wear parts — are dispatched within 36 hours by express courier to any location in India. For critical mechanical breakdowns, a Maruti Hydraulics field engineer can be on-site within 48–72 hours in most Indian states. Annual Maintenance Contracts (AMC) are available for all plant owners who want scheduled preventive maintenance and priority emergency response commitments. For SCADA-equipped plants, remote diagnostics allow the Nashik engineering team to diagnose batching and automation issues over a secure internet connection without requiring a field visit — reducing troubleshooting time from days to hours.
Most investors in construction machinery projects require bank or NBFC financing to fund a significant portion of the capital expenditure. The core document required by lending institutions for project finance approval is the Detailed Project Report (DPR), which must include: technical specifications of all machinery and civil works, a capacity utilisation projection (monthly and annual), raw material cost assumptions, revenue projections, and evidence that the machinery supplier is credible. Maruti Hydraulics assists every customer with DPR preparation, providing technical specifications, equipment quotations, reference plant performance data, and capacity utilisation benchmarks from comparable operating plants. We work closely with multiple MSME lending institutions across India and have supported customers in obtaining financing from SBI, Canara Bank, SIDBI, and various state government industrial development corporations and financial institutions. DPR assistance is provided at no additional charge for customers who place a confirmed equipment order.
Maruti Hydraulics arranges visits to existing customer plants so prospective investors can see the machinery in live production, not in a showroom demonstration. During a reference plant visit, you can observe a full production cycle from raw material batching to finished product, speak directly with the plant owner and production team about their experience with the machinery and after-sales support, inspect machine condition after 1–5 years of continuous operation, and get an honest assessment of what it takes to run the plant profitably. Reference plant visits are arranged for serious investors and are conducted without prior notice to the plant operator — ensuring you see real production conditions, not a staged demonstration. This transparency is central to Maruti Hydraulics' business model and a key reason the company has a strong repeat customer base and referral rate among Indian construction machinery buyers.
Several Maruti Hydraulics products directly support India's industrial waste utilisation goals. AAC block plants, flyash brick machines, and paver block machines are designed to consume fly ash — the industrial by-product of coal-fired thermal power stations — as a primary or supplementary raw material. Under India's Ministry of Environment, Forest and Climate Change fly ash utilisation notification, thermal power stations are required to achieve 100% utilisation of generated fly ash and must provide it free to downstream users. Manufacturers using fly ash as raw material benefit from near-zero raw material cost for the silica or pozzolanic component, while simultaneously reducing the environmental liability of ash disposal for power stations. Maruti Hydraulics provides mix design guidance for local fly ash chemistry as part of every AAC plant and flyash brick machine commissioning.
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Maruti Hydraulics flyash brick machines are available from 5,000 bricks per 8-hour shift (semi-automatic, two-cavity mould) up to 30,000 bricks per shift (fully automatic, four-cavity mould with automated feeding and stacking). The most common model for first-time investors is the 10,000 bricks/shift machine, which balances capital cost, market demand, and site area requirements. At 10,000 bricks/shift and 25 production days/month, monthly output is 2.5 lakh bricks — sufficient to supply 3–5 residential construction sites simultaneously.
Flyash bricks are manufactured from fly ash (60–70% by weight), quicklime (10–15%), gypsum (5%), and ordinary Portland cement (5–10%). Fly ash is the primary raw material and is available free or at minimal cost from thermal power stations, which are legally required to make ash available to downstream users under the Ministry of Environment's fly ash utilisation notification. Lime and gypsum are commercially available from mining companies. The low raw material cost structure is what makes flyash brick manufacturing economically attractive — raw material cost per brick is typically ₹0.30–0.50, while selling price ranges from ₹4.50–7.00 per brick depending on the market.
Flyash bricks in India are governed by IS 12894:2002 (Fly Ash-Lime Bricks — Specification), which classifies bricks into Grade FPS A (minimum 10.0 MPa compressive strength) and Grade FPS B (minimum 7.5 MPa). Water absorption must be below 20% for both grades. Dimensional tolerance is ±3 mm on length and ±2 mm on width and height. Most construction projects in India require Grade FPS B as a minimum. Maruti Hydraulics flyash brick machines achieve Grade FPS B consistently with correctly proportioned mixes, and Grade FPS A with optimised cement loading and press force.
A 10,000 bricks/shift flyash brick plant requires approximately 0.5 to 1 acre of land. The built-up area for the machine, mixing system, and electrical panel is around 1,500 to 2,000 sq ft. The remaining land is used for raw material stockpiling (fly ash, lime, gypsum) and for brick curing — green bricks require 21–28 days of air or water curing to develop full IS 12894 strength before dispatch. Larger-capacity plants (20,000–30,000 bricks/shift) typically need 1 to 2 acres to accommodate the larger curing yard and raw material storage.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com