Maruti Hydraulics Limited

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Pre-Engineered Building Manufacturer India — Turnkey PEB Steel Building Systems | Maruti Hydraulics

Maruti Hydraulics delivers turnkey Pre-Engineered Building (PEB) systems in India — factory-fabricated steel structures with IS 800 compliance, clear spans up to 90 m, and 6-phase project delivery. Serving industrial factories, warehouses, cold storage, hangars, and more.

What is a Pre-Engineered Building?

A Pre-Engineered Building (PEB) is a factory-fabricated steel structural system comprising primary rigid frames (tapered columns and rafters), secondary structural members (purlins, girts, eave struts), roof and wall cladding panels, and all connection accessories — engineered as a complete integrated system and assembled on-site using bolted connections with no welding required. Unlike conventional steel buildings that are designed for a single project and fabricated by a general steel contractor, PEB systems are engineered by a specialist manufacturer using structural optimisation software, with components CNC-precision cut and drilled at the factory to exact tolerances. This means shorter site erection time (typically 45–90 days versus 4–6 months for conventional steel), less site-side labour, greater structural accuracy, and a fully engineered system with calculable load capacity for overhead cranes, mezzanines, and future expansion bays.

In India, PEB has become the preferred structural system for industrial manufacturing facilities, warehouses, logistics parks, cold storage facilities, aircraft hangars, commercial showrooms, and large-span sports facilities. The system is compliant with IS 800:2007 (Code of Practice for General Construction in Steel), IS 1893:2016 (Criteria for Earthquake Resistant Design), and NBC (National Building Code of India) requirements.

Why Maruti Hydraulics for PEB — The Single-Vendor Advantage

For investors establishing an AAC block plant, flyash brick manufacturing unit, dry mix mortar plant, or any other construction materials facility, Maruti Hydraulics offers a unique single-vendor advantage: the same company that supplies and commissions all the production machinery inside the factory building also designs and erects the factory building itself. This is not a common capability in the Indian construction machinery market — most equipment suppliers do not build factory buildings, and most PEB erectors do not supply production machinery. Maruti Hydraulics' integrated capability means one contract, one vendor responsibility, one project schedule, and a single point of accountability from site preparation through first commercial production.

Practical benefits of the single-vendor approach: the factory building is dimensioned precisely for the production machinery it will house — autoclave bay height, crane beam position, silo foundation loads, ventilation requirements, and drainage are all coordinated at the design stage. The erection team that builds the factory and the commissioning team that installs the machinery work on a coordinated schedule, avoiding the delays that occur when two separate vendors' timelines conflict. And if there is any interface issue between the building and the machinery — a crane beam that needs to be repositioned, a ventilation inlet that conflicts with silo access, or a floor drain that needs rerouting — there is no finger-pointing between two different vendors. One company owns the problem and solves it.

Complete 6-Phase PEB Service Scope

  1. Design and Engineering — 3D structural modelling to IS 800:2007, IS 1893:2016, and NBC seismic zone standards using industry-standard software. Structural drawings, foundation design (strip, pad, and pile options), permit-ready architectural drawings, and erection sequences. Our design team incorporates all machinery foundation loads, overhead crane specifications, mezzanine loads, and expansion bay provisions into the initial structural design.
  2. Factory Fabrication — CNC-precision-cut and drilled primary rigid frames (tapered column and rafter sections from hot-rolled structural steel), cold-formed secondary sections (Z and C purlins, girts, eave struts), roof and wall cladding panels, skylights, ridge vents, doors, windows, anchor bolts, and all connection hardware. Components are pre-tagged and match-marked at the factory for site assembly without measurement or cutting.
  3. Surface Treatment — All structural steel sections are shot-blasted to Sa 2.5 surface finish per ISO 8501-1 before painting. Standard finish: epoxy primer (75 microns DFT) plus polyurethane enamel topcoat (50 microns DFT) in customer-specified RAL colour. Hot-dip galvanising available for high-humidity or coastal environments. Cladding panels: colour-coated Galvalume or PPGI (pre-painted galvanised steel) with PVDF or polyester coating, typically 0.47–0.60 mm base metal thickness.
  4. Supply and Logistics — Components are pre-sequenced for erection order and dispatched by road on flatbed trucks. Maruti Hydraulics manages factory-to-site freight with pre-tagged component delivery notes that allow site receiving teams to verify component completeness against the structural drawings before erection begins.
  5. Erection and Installation — Maruti Hydraulics' certified erection crew handles complete on-site assembly: anchor bolt setting and levelling, primary frame column and rafter bolting, secondary member installation, cladding installation (roof sheets, wall sheets, ridge flashing), skylight and ridge ventilator installation, gutters and downpipes, doors (sliding, rolling shutter, personnel) and windows, insulation installation where specified, and final plumb and alignment checks. Erection time for a standard 2,500 m² industrial shed: 45–60 days from site readiness. Larger complexes (10,000 m²+) typically take 90–120 days.
  6. After-Sales Support — 25-year structural warranty on the primary steel frame. Maintenance manuals covering recommended inspection schedules, fastener torque check intervals, cladding maintenance, and gutter cleaning. Expansion consulting: our design team can add expansion bays to any Maruti Hydraulics PEB at a later stage without demolishing the end wall — expansion capability is designed into the original end-frame structure. Emergency repair support for storm or accidental damage.

PEB Frame Topologies — Matching Structure to Function

  • Clear Span — Single-bay rigid frame with no interior columns. Maximum width: 90 metres. Ideal for production halls, manufacturing floors, vehicle service bays, aircraft hangars, and any application where unobstructed floor space is critical.
  • Multi-Span — Multiple bays sharing interior columns. More economical for widths above 40 metres where interior columns are acceptable. Common for large warehouses, logistics parks, and cold storage facilities.
  • Lean-To — Mono-slope single-pitch structure sharing one wall with an adjacent building. Used for lean-to office blocks, covered loading bays, or shade structures attached to a main production building.
  • Multi-Gable — Multiple symmetric gable peaks in a single structure, used for very wide industrial footprints (100–200 m+) where multiple clear-span bays are required side by side.
  • Single Slope — Mono-pitch flat-slope building. Common for service stations, showrooms, covered walkways, and storage structures where headroom is needed at one side only.
  • Crane Bay — Primary frames with reinforced haunches and integrated crane runway beam brackets, designed for specific EOT (Electric Overhead Travelling) crane capacity. Maruti Hydraulics designs crane bay PEBs for crane capacities up to 50 tonnes with standard and long-travel configurations.

Technical Specifications — Maruti Hydraulics PEB Range

  • Primary frame width: up to 90 metres clear span (wider with multi-span columns)
  • Bay spacing: 4.5 to 9.0 metres (standard); custom bay spacing available
  • Eave height: 3.5 to 20 metres standard; taller buildings by special design
  • Roof slope: 1:10 to 1:5 standard; low-pitch options for large-footprint buildings
  • Design wind speed: as per IS 875 Part 3 for the project location
  • Seismic zone: IS 1893:2016 compliant for all Indian seismic zones
  • Roof live load: 0.57 kN/m² (IS 875 Part 2) plus additional equipment loads as specified
  • Crane capacity: up to 50 tonnes EOT overhead crane
  • Mezzanine: integrated structural mezzanine floors up to 500 kg/m² loading
  • Surface treatment: shot blast Sa 2.5, epoxy primer + PU topcoat; galvanising available
  • Structural standard: IS 800:2007, IS 1893:2016, NBC India
  • Erection time: 45–90 days (standard factory building) to 90–150 days (large complex)
  • Warranty: 25 years on primary steel frame structure

Applications — Where Maruti Hydraulics PEB is Deployed

Maruti Hydraulics PEB structures are used across a wide range of industrial and commercial applications. Manufacturing plants: AAC block plants, flyash brick units, dry mortar plants, food processing facilities, pharmaceutical plants, and engineering workshops — where clear-span floor space and overhead crane access are primary requirements. Warehouses and logistics: large-footprint multi-bay warehouses, e-commerce fulfilment centres, freight terminals, and covered outdoor storage yards. Cold storage: insulated PEB structures for food and pharmaceutical cold storage, typically with PIR (polyisocyanurate) sandwich panel cladding for thermal performance. Commercial: automobile showrooms, hypermarkets, sports halls, exhibition centres, and petrol station canopies. Agriculture: grain storage, equipment sheds, and covered processing areas for agri-produce. Institutional: indoor sports facilities, school gymnasiums, and community halls where large clear spans are needed at economical cost.

Manufacturer Profile

Maruti Hydraulics Limited is an ISO 9001:2015 certified PEB manufacturer in India, headquartered at Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra. The company designs, fabricates, and erects complete factory-engineered steel buildings to IS 800:2007 and IS 1893:2016 compliance — with clear spans up to 90 metres and integrated EOT crane systems up to 50 tonnes. Established in 1991, Maruti Hydraulics brings over three decades of industrial engineering experience to every PEB project. As a manufacturer that also supplies AAC block plants, flyash brick machines, dry mix mortar plants, and other construction machinery, Maruti Hydraulics is uniquely positioned to serve investors who need both the factory building and the production equipment from a single engineering partner. View the full PEB Manufacturer Profile

Frequently Asked Questions — PEB

What is a Pre-Engineered Building (PEB)?

A Pre-Engineered Building (PEB) is a steel structure designed and fabricated entirely in a factory, then shipped to the site for rapid bolted assembly. All primary frames (tapered I-section columns and rafters), secondary members (purlins, girts, eave struts), cladding, and accessories are engineered as an integrated system — resulting in 40–60% faster construction and 20–30% cost savings compared to conventional RCC or steel construction.

How much does a Pre-Engineered Building cost in India?

PEB costs in India typically range from ₹1,500 to ₹3,500 per sq ft depending on span width, eave height, loading conditions, cladding specification, and site location. A basic industrial shed of 2,000 sq m may cost ₹80–120 lakhs turnkey, while a multi-span warehouse or crane bay structure may cost more. Maruti Hydraulics offers free preliminary cost estimates — contact us with your requirements.

What is the maximum clear span achievable in a PEB?

Maruti Hydraulics designs single-bay clear span PEB frames up to 90 metres wide with no interior columns. This provides completely unobstructed interior space for material handling, storage racking, production lines, or overhead cranes. For wider buildings, multi-span or multi-gable frames can extend to 200 m or more.

Can an overhead crane be integrated into a PEB?

Yes, Maruti Hydraulics specialises in crane-integrated PEB structures. EOT (Electric Overhead Travelling) cranes from 2T to 50T capacity can be built directly into the PEB primary frame using haunched column brackets and dedicated crane runway beams, designed to IS 800 and crane load standards.

How long does it take to complete a PEB project?

From design sign-off to structural handover, a typical PEB project takes 12–20 weeks: 2–3 weeks for design and drawing approval, 8–12 weeks for fabrication and surface treatment, and 2–6 weeks for erection depending on building size. Factory fabrication and site preparation happen simultaneously, compressing the overall schedule significantly.

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