India's Top Construction Machinery Manufacturer
Maruti Hydraulics delivers turnkey Pre-Engineered Building (PEB) systems in India — factory-fabricated steel structures with IS 800 compliance, clear spans up to 90 m, and 6-phase project delivery. Serving industrial factories, warehouses, cold storage, hangars, and more.
A Pre-Engineered Building (PEB) is a factory-fabricated steel structural system comprising primary rigid frames (tapered columns and rafters), secondary members (purlins, girts, eave struts), roof and wall cladding, and all accessories — engineered as a complete integrated system and assembled on-site using bolted connections.
A Pre-Engineered Building (PEB) is a steel structure designed and fabricated entirely in a factory, then shipped to the site for rapid bolted assembly. All primary frames (tapered I-section columns and rafters), secondary members (purlins, girts, eave struts), cladding, and accessories are engineered as an integrated system — resulting in 40–60% faster construction and 20–30% cost savings compared to conventional RCC or steel construction.
PEB costs in India typically range from ₹1,500 to ₹3,500 per sq ft depending on span width, eave height, loading conditions, cladding specification, and site location. A basic industrial shed of 2,000 sq m may cost ₹80–120 lakhs turnkey, while a multi-span warehouse or crane bay structure may cost more. Maruti Hydraulics offers free preliminary cost estimates — contact us with your requirements.
Maruti Hydraulics designs single-bay clear span PEB frames up to 90 metres wide with no interior columns. This provides completely unobstructed interior space for material handling, storage racking, production lines, or overhead cranes. For wider buildings, multi-span or multi-gable frames can extend to 200 m or more.
Yes, Maruti Hydraulics specialises in crane-integrated PEB structures. EOT (Electric Overhead Travelling) cranes from 2T to 50T capacity can be built directly into the PEB primary frame using haunched column brackets and dedicated crane runway beams, designed to IS 800 and crane load standards.
From design sign-off to structural handover, a typical PEB project takes 12–20 weeks: 2–3 weeks for design and drawing approval, 8–12 weeks for fabrication and surface treatment, and 2–6 weeks for erection depending on building size. Factory fabrication and site preparation happen simultaneously, compressing the overall schedule significantly.
Maruti Hydraulics Limited (MHPL) is an ISO 9001:2015 certified manufacturer of Autoclaved Aerated Concrete (AAC) block plants, Pre-Engineered Buildings (PEB), flyash brick machines, paver block machines, dry mortar plants, and sandwich panel machines. Founded in 1991 and headquartered in Nashik, Maharashtra, we have delivered turnkey construction machinery projects across India and exported to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Our engineering team combines 30-plus years of domain expertise with in-house R&D to offer reliable, high-capacity plant solutions backed by comprehensive after-sales support.
India's leading ISO 9001:2015 certified manufacturer of AAC Block Plants, Pre-Engineered Buildings, Flyash Brick Machines & construction machinery since 1991. Exporting globally.
Maruti Hydraulics designs and erects complete Pre-Engineered Buildings — steel-frame factory sheds, warehouses, cold storage facilities, and industrial structures. Clear spans up to 90 m, erection within 45 to 90 days, IS 800 and NBC compliant. A single vendor for both the factory building and every machine inside it.
Our end-to-end turnkey services cover every phase of a new plant investment:
Maruti Hydraulics Limited
Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India
Phone: +91-253-2308131
Email: info@marutihydraulics.com
Business Hours: Monday to Friday and Sunday, 9:00 AM – 6:00 PM IST
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An Autoclaved Aerated Concrete (AAC) block manufacturing plant is a complete industrial facility that produces lightweight, thermally insulating concrete blocks. The process starts with precise batching of raw materials — fly ash or sand, cement, lime, gypsum, aluminum powder, and water — using a SCADA-controlled batching system. The slurry is poured into large steel moulds where aluminum reacts with lime to create millions of tiny air bubbles. After pre-curing for 2–4 hours, the mould is tilted, demoulded, and the soft cake is wire-cut into individual block dimensions. The cut blocks are then loaded into an autoclave and cured under high-pressure steam at 12 bar and 190 °C for 10–12 hours. Maruti Hydraulics supplies complete AAC plant systems from 150 CBM/day to 1200 CBM/day.
The total project cost of an AAC block plant in India depends on the production capacity, land, civil construction, and equipment specification. A small 150 CBM/day plant requires lower capital investment, while a 600–1200 CBM/day plant involves significantly higher machinery and civil costs. Key machinery cost components include raw material storage silos, SCADA batching system, moulds, tilting machine, wire cutting machine, autoclave, boiler, finished block handling system, and separator. Maruti Hydraulics provides detailed project reports with capacity-matched equipment quotes. Contact us at +91-253-2308131 for a customised quotation.
Yes. Maruti Hydraulics provides complete turnkey AAC block plant solutions covering every stage: feasibility study and financial projections, plant layout design, equipment manufacturing at our ISO-certified Nashik factory, logistics, civil guidance, mechanical and electrical installation, commissioning, technology transfer with minimum 30 days on-site operator training, and long-term after-sales support including spare parts supply within 36 hours across India. We also handle Pre-Engineered Building erection so the factory shed and all internal machinery come from a single vendor.
Maruti Hydraulics has exported AAC block plants and construction machinery to Nepal, United Arab Emirates, South Africa, Singapore, Bangladesh, and Sri Lanka. The company was the first Indian manufacturer to commission an AAC block plant in Nepal in 2016. International projects are supported with dedicated project managers, equipment documentation in English, and remote SCADA diagnostics. Contact our export sales team for country-specific requirements and pricing.
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