India's Top Construction Machinery Manufacturer
India's Top Construction Machinery Manufacturer
Silos and storage solutions for flyash, cement, lime, and gypsum.
Maruti Hydraulics Limited manufactures and supplies high-capacity industrial silos designed for safe and efficient storage of raw materials required in AAC block manufacturing. Depending on the plant capacity and availability of raw material, the storage capacity of the silo is selected. Our silos ensure that materials stay dry, free-flowing, and ready for precise batching at all times.
Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: 30-200 Tons Capacity | Weather Proof | Automated Discharge
| Silo Types | Flyash Silo, Cement Silo, Lime Silo, Gypsum Silo |
|---|---|
| Storage Capacity | 30 tons to 200 tons per silo |
| Construction | Heavy-duty MS fabrication with weather protection |
| Discharge System | Automated screw conveyor / pneumatic discharge |
| Safety Features | Level indicators, pressure relief valves, dust filters |
Maruti Hydraulics manufactures industrial storage silos for AAC Block Plants including Flyash Silos, Cement Silos, Lime Silos, and Gypsum Silos. Each silo is designed based on plant capacity and raw material availability, with capacities ranging from 30 to 200 tons. Our silos feature automated discharge systems and weather-resistant construction for reliable operation.
Part of the complete AAC Block Plant turnkey system. This equipment is one of 9 integrated subsystems. See the complete AAC Block Manufacturing Plant →
This equipment is part of the complete AAC block plant range manufactured by Maruti Hydraulics Limited, an ISO 9001:2015 certified AAC block plant manufacturer in India since 1991. MHPL supplies turnkey AAC plants from 150 CBM/day to 1200 CBM/day — the widest capacity range offered by any single Indian manufacturer. Industry firsts include India's first wire cutting machine (2007), India's first complete SCADA batching system (2023), and India's largest 1200 CBM/day plant (2024).
Learn more about Maruti Hydraulics as an AAC Block Plant Manufacturer in India →
Maruti Hydraulics Limited was established in 1991 in Nashik, Maharashtra and has since grown into one of India's leading construction machinery manufacturers. Over three decades, the company has delivered more than 200 turnkey projects across India and internationally — including plants in Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Every machine leaves the Nashik factory after pre-wiring, function testing, and hydraulic pressure testing. Field installation is faster, and first-batch production quality is consistent because the machine was already proven at the factory before it was shipped.
Maruti Hydraulics holds ISO 9001:2015 certification — the internationally recognised quality management system standard. Our quality management system covers the complete product lifecycle: design and development, raw material procurement, manufacturing, inspection and testing, packaging, installation, commissioning, and after-sales service. ISO 9001:2015 certification means every process in the Nashik factory is documented, measured, and audited. For buyers, this means consistent product quality from order to order, traceable components and materials, systematic corrective action when non-conformances occur, and a manufacturer who has externally verified quality practices. The IS 9001 certification applies to all products manufactured and supplied by Maruti Hydraulics, covering the complete range from AAC block plant subsystems to flyash brick machines, paver block machines, dry mortar plants, and Pre-Engineered Buildings.
A significant portion of Maruti Hydraulics' advantage comes from in-house manufacturing at the Nashik factory. Pressure vessels (autoclaves and hoppers), structural steel frames, hydraulic cylinders, SCADA control panels, silo structures, and conveying equipment are all fabricated at Nashik. This translates to three practical benefits for customers. First, quality control is direct: we inspect every weld, every machined dimension, and every hydraulic fitting — not a subcontractor or an import agent. Second, lead times are predictable: we are not dependent on import schedules or third-party backlogs. Third, customisation is feasible: non-standard dimensions, custom capacity configurations, or special materials can be engineered at the factory without external subcontracting. Indian-manufactured critical components also mean spare parts are available in India, not on a 12-week import cycle from Europe or China.
The total cost of ownership of a construction machine includes not just the purchase price but the cost of unplanned downtime, spare part delays, and troubleshooting time. Maruti Hydraulics maintains a spare parts inventory at the Nashik factory for all machines currently in active production. Standard spare parts — hydraulic seals, conveyor belts, drive chains, level sensors, control panel components, and consumable wear parts — are dispatched within 36 hours by express courier to any location in India. For critical mechanical breakdowns, a Maruti Hydraulics field engineer can be on-site within 48–72 hours in most Indian states. Annual Maintenance Contracts (AMC) are available for all plant owners who want scheduled preventive maintenance and priority emergency response commitments. For SCADA-equipped plants, remote diagnostics allow the Nashik engineering team to diagnose batching and automation issues over a secure internet connection without requiring a field visit — reducing troubleshooting time from days to hours.
Most investors in construction machinery projects require bank or NBFC financing to fund a significant portion of the capital expenditure. The core document required by lending institutions for project finance approval is the Detailed Project Report (DPR), which must include: technical specifications of all machinery and civil works, a capacity utilisation projection (monthly and annual), raw material cost assumptions, revenue projections, and evidence that the machinery supplier is credible. Maruti Hydraulics assists every customer with DPR preparation, providing technical specifications, equipment quotations, reference plant performance data, and capacity utilisation benchmarks from comparable operating plants. We work closely with multiple MSME lending institutions across India and have supported customers in obtaining financing from SBI, Canara Bank, SIDBI, and various state government industrial development corporations and financial institutions. DPR assistance is provided at no additional charge for customers who place a confirmed equipment order.
Maruti Hydraulics arranges visits to existing customer plants so prospective investors can see the machinery in live production, not in a showroom demonstration. During a reference plant visit, you can observe a full production cycle from raw material batching to finished product, speak directly with the plant owner and production team about their experience with the machinery and after-sales support, inspect machine condition after 1–5 years of continuous operation, and get an honest assessment of what it takes to run the plant profitably. Reference plant visits are arranged for serious investors and are conducted without prior notice to the plant operator — ensuring you see real production conditions, not a staged demonstration. This transparency is central to Maruti Hydraulics' business model and a key reason the company has a strong repeat customer base and referral rate among Indian construction machinery buyers.
Several Maruti Hydraulics products directly support India's industrial waste utilisation goals. AAC block plants, flyash brick machines, and paver block machines are designed to consume fly ash — the industrial by-product of coal-fired thermal power stations — as a primary or supplementary raw material. Under India's Ministry of Environment, Forest and Climate Change fly ash utilisation notification, thermal power stations are required to achieve 100% utilisation of generated fly ash and must provide it free to downstream users. Manufacturers using fly ash as raw material benefit from near-zero raw material cost for the silica or pozzolanic component, while simultaneously reducing the environmental liability of ash disposal for power stations. Maruti Hydraulics provides mix design guidance for local fly ash chemistry as part of every AAC plant and flyash brick machine commissioning.
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A complete AAC block plant requires separate storage silos for cement, quicklime (calcium oxide), gypsum, and fly ash or sand slurry. Maruti Hydraulics, as a turnkey AAC block plant manufacturer, supplies individually sized silos — typically 30 to 200 metric tons per silo — designed for airtight storage to prevent moisture ingress. Our silos are fabricated at our Nashik facility and include pneumatic conveying lines, level sensors, and dust-filtered discharge systems.
Consistent raw material storage prevents moisture contamination of lime and cement, which can cause slurry density fluctuations and block quality variation. Well-sized silos also enable uninterrupted 24-hour production by ensuring buffer stock for at least one full production shift. For AAC block plant capacities of 150 to 1200 CBM/Day, Maruti Hydraulics engineers the silo farm size to match plant throughput and local raw material supply cycles.
Silo size for each raw material in an AAC plant is calculated from: (1) plant daily consumption of that material in the AAC batch recipe, multiplied by (2) the target buffer duration in days. For a 300 CBM/day plant with a standard fly ash + lime + cement + gypsum recipe, daily consumption is approximately: fly ash slurry 180–220 tonnes, cement 15–20 tonnes, quicklime 25–35 tonnes, gypsum 8–12 tonnes. Maruti Hydraulics recommends 2-day buffer stock for each dry material — meaning cement and lime silos are typically 50–80 tonnes, gypsum silos 25–30 tonnes. The fly ash storage requirement (large volume, low density) is typically handled with a covered open yard rather than a sealed silo, unless the client prefers enclosed storage.
Quicklime (calcium oxide, CaO) is significantly more hygroscopic than cement — it absorbs atmospheric moisture rapidly and converts to calcium hydroxide (slaked lime) on contact with humidity. Even modest moisture absorption reduces lime reactivity and changes the AAC batch chemistry, causing density variation and block quality problems. A quicklime silo must be airtight with pressure-equalisation vents that prevent ambient air from entering the silo headspace during material discharge. The silo bottom cone angle must also be steeper than for cement (typically 70° versus 60°) because quicklime is more cohesive and prone to bridging. Maruti Hydraulics designs the quicklime silo to these specific requirements — not as a standard cement silo adaptation.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com