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AAC Block Manufacturing Plant

High-capacity Autoclaved Aerated Concrete plants meeting international standards. 150 CBM per day to 1200 CBM per day.

Maruti Hydraulics Limited is a renowned manufacturer and supplier of high-quality AAC Block Plants. Our plants are designed to produce Autoclaved Aerated Concrete (AAC) blocks efficiently, offering superior strength, insulation, and eco-friendliness. Equipped with advanced technology, our AAC Block Plants ensure optimal performance, low maintenance, and energy efficiency. Now reaching capacities up to 1200 CBM per day.

Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.

Key Specifications: 150-1200 CBM/Day | Automatic Wire Cutting | Autoclave Curing

Technical Specifications

Production Capacity150 to 1200 Cubic Meters / Day
Operation TypeFully Automatic / Semi-Automatic
Cutting SystemHigh Precision Automatic Wire Cutting
Mould RemovalMould Lifter (<150cbm) / Tilting Machine (<1200cbm)
Autoclave SpecSAE 516 Gr 70 plates, 100% Quality Tested
Raw MaterialsFlyash, Sand, Cement, Lime, Gypsum, Aluminum Powder

Key Features

  • Raw Material Handling and Batching Section (Silos & Weighing)
  • Pre-curing Section for stable rising of green cake
  • Sturdy and smooth mould transfer cranes with advance hydraulics
  • Proportional valves and latest electronic control systems
  • Consistent block quality with accurate batch mixing
  • Turnkey setup from layout design to commissioning

Manufacturing Process

  1. Batch Mix Section — Completely automated dosing and mixing operation requiring minimum human intervention, monitored via computer systems.
  2. Pre-curing / Pre-hardening Area — Maintained at a constant temperature for stable rising of AAC Block green cake, ensuring consistent cutting strength.
  3. Demoulding and Cutting Section — Uses Mould Lifter or Tilting and Removal Machine. Precision wire cutting machines ensure smooth, damage-free, and high-quality blocks.
  4. Autoclave Loading — Sturdy and smooth mould transfer systems using advance hydraulics and gear systems load blocks into the autoclave.
  5. Boiler & Autoclaves — 100% tested SAE 516 Gr 70 plate autoclaves ensure reliable curing under high pressure and temperature.
  6. Ungrouping and Block Separation — Automated separation of blocks after the curing process prevents sticking and damage.
  7. Segregation, Packing and Loading — Final inspection, sorting, packaging, and dispatch of finished AAC blocks.

AAC Plants Raw material and Batching section consists of Cement Silo, Lime Silo, Gypsum Silo, Flyash Silo or Pond Ash Loading Screening and Transfer system. AAC Block Machines manufactured by us are designed as per capacity of each plant. The Autoclaves for AAC Block Plants are 100% tested to quality parameters.

Additional Services

  • AAC Block Plant layout design
  • AAC Block Plant Feasibility Analysis
  • AAC Block Plant Planning and Implementation
  • AAC Machine Selection and Comparison
  • AAC Block Plant Electrical Installation
  • AAC Block Plant Turnkey Project Solutions

Related Equipment

  • AAC Raw Material Storage
  • AAC Raw Material Preparation
  • AAC Batching System
  • AAC Tilting Machine
  • AAC Wire Cutting Machine
  • AAC Autoclave
  • Boiler
  • AAC Finished Block Handling System
  • AAC Separator

Frequently Asked Questions

What is the capacity range of Maruti Hydraulics AAC plants?

Maruti Hydraulics manufactures AAC block plants ranging from 150 CBM per day to 1200 CBM per day for large-scale industrial production. In 2024, Maruti set up the largest AAC plant with 1200 CBM/day capacity, matching large international manufacturers.

What are the main components of an AAC block plant?

A complete AAC block plant includes: Raw Material Storage Silos, Ball Mill and Slurry Preparation System, SCADA Batching and Mixing System, Moulds, Precuring Chamber, Tilting and Demoulding Machine, Wire Cutting Machine, Autoclaves, Industrial Boiler, and Finished Block Handling System. Maruti Hydraulics supplies all these components as a complete turnkey solution.

How much land is required for an AAC block plant?

Land requirements depend on the plant capacity. A 150 CBM/day plant typically requires 1-1.5 acres, while a 300 CBM/day plant needs 3-5 acres. Large plants (500+ CBM/day) require 5-8 acres. The layout must accommodate raw material storage, production area, autoclave bay, finished goods yard, and utility areas. Maruti Hydraulics provides custom layout designs optimized for your specific land dimensions.

Related Reading & Case Studies

  • Case Study: India's Largest 1200 CBM/Day AAC Plant (Siporex Replacement)
  • Case Study: First Indian AAC Plant Commissioned in Nepal
  • AAC Plant Cost in India 2025: Full Breakdown from Land to First Block
  • How to Set Up an AAC Block Plant in India: 12-Step Guide
  • AAC Plant Capacity Guide: 50 CBM vs 300 CBM vs 1200 CBM

Contact & Pricing

Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: [email protected]

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