India's Top Construction Machinery Manufacturer
India's Top Construction Machinery Manufacturer
Industrial boilers for generating steam required in the curing process.
Maruti Hydraulics Limited supplies best quality boilers including standard, package type, smoke tube, and water tube configurations with skid type mounting for pre-heaters and FD fans. We have partnered with Thermax to provide industry-leading, highly efficient boilers for our AAC plants. However, we are fully flexible and can integrate boilers from other manufacturers as per customer requirements and preferences.
Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: High Efficiency | Continuous Steam | Safe Operation
| Boiler Types | Standard, Package Type, Smoke Tube, Water Tube |
|---|---|
| Mounting | Skid type mounting for pre-heaters and FD |
| Steam Supply | Continuous and efficient steam for autoclaves |
| Technology Partner | Thermax (Official Boiler Partner) |
| Flexibility | Can integrate boilers from other manufacturers |
Maruti Hydraulics supplies best quality industrial boilers for AAC Block Plants including standard, package type, smoke tube, and water tube configurations. Partnered with Thermax for industry-leading boiler solutions, we also offer flexibility to integrate boilers from other manufacturers as per customer requirements.
AAC block plants use industrial steam boilers — typically fire-tube (smoke-tube) or water-tube designs — to generate saturated steam at 12–14 bar pressure for autoclave curing. Common fuel types include coal, rice husk, biomass briquettes, and natural gas. Boiler capacity is sized to the autoclave load: a 300 CBM/day plant typically requires 6–8 tonnes of steam per hour. Maruti Hydraulics supplies IBR-approved boilers in partnership with Thermax, with complete skid-mounted packages including FD fans, economisers, and steam headers.
Boiler capacity for an AAC plant is determined by the autoclave cycle requirements. Each autoclave batch requires steam to heat blocks from ambient temperature to 190°C, maintain pressure for 8–10 hours, then depressurise. A standard rule of thumb is 1 tonne of steam per hour per 25–30 CBM of daily plant capacity. For a 300 CBM/day plant with two autoclaves, a 10–12 tonne per hour boiler is typically specified. Maruti Hydraulics engineers calculate the exact steam balance based on your autoclave dimensions, cycle schedule, and insulation specification.
Yes. Biomass-fired boilers are increasingly popular for AAC plants across India due to lower fuel cost and alignment with green manufacturing goals. Suitable fuels include rice husk, groundnut shells, sugarcane bagasse, wood chips, and biomass briquettes. Maruti Hydraulics supplies biomass-fired boilers with stoker grates or spreader-stoker systems, multi-cyclone dust collectors, and bag filters to meet pollution norms. Gas-fired boilers are also available for plants near natural gas pipelines.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: [email protected]