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High-efficiency industrial boilers to generate steam for AAC autoclave curing process. Available in coal, biomass, and gas-fired configurations from 4 to 15 tonnes of steam per hour. Supplied in partnership with Thermax, skid-mounted and pre-wired for rapid integration into any AAC block plant.
Manufacturer: Maruti Hydraulics — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: Contact for pricing. Custom configurations available.
AAC block plants use industrial steam boilers — typically fire-tube (smoke-tube) or water-tube designs — to generate saturated steam at 12–14 bar pressure for autoclave curing. Common fuel types include coal, rice husk, biomass briquettes, and natural gas. Boiler capacity is sized to the autoclave load: a 300 CBM/day plant typically requires 6–8 tonnes of steam per hour. Maruti Hydraulics supplies IBR-approved boilers in partnership with Thermax, with complete skid-mounted packages including FD fans, economisers, and steam headers.
Boiler capacity for an AAC plant is determined by the autoclave cycle requirements. Each autoclave batch requires steam to heat blocks from ambient temperature to 190°C, maintain pressure for 8–10 hours, then depressurise. A standard rule of thumb is 1 tonne of steam per hour per 25–30 CBM of daily plant capacity. For a 300 CBM/day plant with two autoclaves, a 10–12 tonne per hour boiler is typically specified. Maruti Hydraulics engineers calculate the exact steam balance based on your autoclave dimensions, cycle schedule, and insulation specification.
Yes. Biomass-fired boilers are increasingly popular for AAC plants across India due to lower fuel cost and alignment with green manufacturing goals. Suitable fuels include rice husk, groundnut shells, sugarcane bagasse, wood chips, and biomass briquettes. Maruti Hydraulics supplies biomass-fired boilers with stoker grates or spreader-stoker systems, multi-cyclone dust collectors, and bag filters to meet pollution norms. Gas-fired boilers are also available for plants near natural gas pipelines.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com
Maruti Hydraulics Limited (MHPL) is an ISO 9001:2015 certified manufacturer of Autoclaved Aerated Concrete (AAC) block plants, Pre-Engineered Buildings (PEB), flyash brick machines, paver block machines, dry mortar plants, and sandwich panel machines. Founded in 1991 and headquartered in Nashik, Maharashtra, we have delivered turnkey construction machinery projects across India and exported to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Our engineering team combines 30-plus years of domain expertise with in-house R&D to offer reliable, high-capacity plant solutions backed by comprehensive after-sales support.
India's leading ISO 9001:2015 certified manufacturer of AAC Block Plants, Pre-Engineered Buildings, Flyash Brick Machines & construction machinery since 1991. Exporting globally.
Maruti Hydraulics designs and erects complete Pre-Engineered Buildings — steel-frame factory sheds, warehouses, cold storage facilities, and industrial structures. Clear spans up to 90 m, erection within 45 to 90 days, IS 800 and NBC compliant. A single vendor for both the factory building and every machine inside it.
Our end-to-end turnkey services cover every phase of a new plant investment:
Maruti Hydraulics Limited
Gat No. 592, Nashik-Pune Highway, Nashik, Maharashtra 422101, India
Phone: +91-253-2308131
Email: info@marutihydraulics.com
Business Hours: Monday to Friday and Sunday, 9:00 AM – 6:00 PM IST
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An Autoclaved Aerated Concrete (AAC) block manufacturing plant is a complete industrial facility that produces lightweight, thermally insulating concrete blocks. The process starts with precise batching of raw materials — fly ash or sand, cement, lime, gypsum, aluminum powder, and water — using a SCADA-controlled batching system. The slurry is poured into large steel moulds where aluminum reacts with lime to create millions of tiny air bubbles. After pre-curing for 2–4 hours, the mould is tilted, demoulded, and the soft cake is wire-cut into individual block dimensions. The cut blocks are then loaded into an autoclave and cured under high-pressure steam at 12 bar and 190 °C for 10–12 hours. Maruti Hydraulics supplies complete AAC plant systems from 150 CBM/day to 1200 CBM/day.
The total project cost of an AAC block plant in India depends on the production capacity, land, civil construction, and equipment specification. A small 150 CBM/day plant requires lower capital investment, while a 600–1200 CBM/day plant involves significantly higher machinery and civil costs. Key machinery cost components include raw material storage silos, SCADA batching system, moulds, tilting machine, wire cutting machine, autoclave, boiler, finished block handling system, and separator. Maruti Hydraulics provides detailed project reports with capacity-matched equipment quotes. Contact us at +91-253-2308131 for a customised quotation.
Yes. Maruti Hydraulics provides complete turnkey AAC block plant solutions covering every stage: feasibility study and financial projections, plant layout design, equipment manufacturing at our ISO-certified Nashik factory, logistics, civil guidance, mechanical and electrical installation, commissioning, technology transfer with minimum 30 days on-site operator training, and long-term after-sales support including spare parts supply within 36 hours across India. We also handle Pre-Engineered Building erection so the factory shed and all internal machinery come from a single vendor.
Maruti Hydraulics has exported AAC block plants and construction machinery to Nepal, United Arab Emirates, South Africa, Singapore, Bangladesh, and Sri Lanka. The company was the first Indian manufacturer to commission an AAC block plant in Nepal in 2016. International projects are supported with dedicated project managers, equipment documentation in English, and remote SCADA diagnostics. Contact our export sales team for country-specific requirements and pricing.
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