India's Top Construction Machinery Manufacturer
India's Top Construction Machinery Manufacturer
Automated production line for manufacturing Everest sandwich wall panels with high precision.
Maruti Hydraulics offers the Everest Sandwich Panel Machine, a state-of-the-art production line designed for manufacturing high-quality, lightweight Everest sandwich wall panels. These panels are widely used in modern construction for their excellent thermal insulation, soundproofing, and rapid installation capabilities. The machine is engineered with advanced hydraulic and PLC control systems to ensure precise and efficient operation.
Manufacturer: Maruti Hydraulics Limited — ISO 9001:2015 certified, Nashik, Maharashtra, India. Exporting to Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka.
Key Specifications: Fully Automatic | High Production Capacity | Energy Efficient
| Operation Type | Fully Automatic |
|---|---|
| Panel Types | Everest EPS / Cement Sandwich Panels |
| Production Capacity | Customizable based on plant size |
| Control System | PLC based automated control |
| Raw Materials | Cement, Flyash, EPS beads, Additives |
The Everest Sandwich Panel Machine by Maruti Hydraulics is the ideal solution for large-scale production of lightweight, eco-friendly building panels. Our machines guarantee high productivity and superior product quality for the modern construction industry.
Sandwich panels are commonly used as cladding in Pre-Engineered Building (PEB) steel structures. Learn about Maruti Hydraulics Pre-Engineered Buildings →
Maruti Hydraulics Limited was established in 1991 in Nashik, Maharashtra and has since grown into one of India's leading construction machinery manufacturers. Over three decades, the company has delivered more than 200 turnkey projects across India and internationally — including plants in Nepal, UAE, South Africa, Singapore, Bangladesh, and Sri Lanka. Every machine leaves the Nashik factory after pre-wiring, function testing, and hydraulic pressure testing. Field installation is faster, and first-batch production quality is consistent because the machine was already proven at the factory before it was shipped.
Maruti Hydraulics holds ISO 9001:2015 certification — the internationally recognised quality management system standard. Our quality management system covers the complete product lifecycle: design and development, raw material procurement, manufacturing, inspection and testing, packaging, installation, commissioning, and after-sales service. ISO 9001:2015 certification means every process in the Nashik factory is documented, measured, and audited. For buyers, this means consistent product quality from order to order, traceable components and materials, systematic corrective action when non-conformances occur, and a manufacturer who has externally verified quality practices. The IS 9001 certification applies to all products manufactured and supplied by Maruti Hydraulics, covering the complete range from AAC block plant subsystems to flyash brick machines, paver block machines, dry mortar plants, and Pre-Engineered Buildings.
A significant portion of Maruti Hydraulics' advantage comes from in-house manufacturing at the Nashik factory. Pressure vessels (autoclaves and hoppers), structural steel frames, hydraulic cylinders, SCADA control panels, silo structures, and conveying equipment are all fabricated at Nashik. This translates to three practical benefits for customers. First, quality control is direct: we inspect every weld, every machined dimension, and every hydraulic fitting — not a subcontractor or an import agent. Second, lead times are predictable: we are not dependent on import schedules or third-party backlogs. Third, customisation is feasible: non-standard dimensions, custom capacity configurations, or special materials can be engineered at the factory without external subcontracting. Indian-manufactured critical components also mean spare parts are available in India, not on a 12-week import cycle from Europe or China.
The total cost of ownership of a construction machine includes not just the purchase price but the cost of unplanned downtime, spare part delays, and troubleshooting time. Maruti Hydraulics maintains a spare parts inventory at the Nashik factory for all machines currently in active production. Standard spare parts — hydraulic seals, conveyor belts, drive chains, level sensors, control panel components, and consumable wear parts — are dispatched within 36 hours by express courier to any location in India. For critical mechanical breakdowns, a Maruti Hydraulics field engineer can be on-site within 48–72 hours in most Indian states. Annual Maintenance Contracts (AMC) are available for all plant owners who want scheduled preventive maintenance and priority emergency response commitments. For SCADA-equipped plants, remote diagnostics allow the Nashik engineering team to diagnose batching and automation issues over a secure internet connection without requiring a field visit — reducing troubleshooting time from days to hours.
Most investors in construction machinery projects require bank or NBFC financing to fund a significant portion of the capital expenditure. The core document required by lending institutions for project finance approval is the Detailed Project Report (DPR), which must include: technical specifications of all machinery and civil works, a capacity utilisation projection (monthly and annual), raw material cost assumptions, revenue projections, and evidence that the machinery supplier is credible. Maruti Hydraulics assists every customer with DPR preparation, providing technical specifications, equipment quotations, reference plant performance data, and capacity utilisation benchmarks from comparable operating plants. We work closely with multiple MSME lending institutions across India and have supported customers in obtaining financing from SBI, Canara Bank, SIDBI, and various state government industrial development corporations and financial institutions. DPR assistance is provided at no additional charge for customers who place a confirmed equipment order.
Maruti Hydraulics arranges visits to existing customer plants so prospective investors can see the machinery in live production, not in a showroom demonstration. During a reference plant visit, you can observe a full production cycle from raw material batching to finished product, speak directly with the plant owner and production team about their experience with the machinery and after-sales support, inspect machine condition after 1–5 years of continuous operation, and get an honest assessment of what it takes to run the plant profitably. Reference plant visits are arranged for serious investors and are conducted without prior notice to the plant operator — ensuring you see real production conditions, not a staged demonstration. This transparency is central to Maruti Hydraulics' business model and a key reason the company has a strong repeat customer base and referral rate among Indian construction machinery buyers.
Several Maruti Hydraulics products directly support India's industrial waste utilisation goals. AAC block plants, flyash brick machines, and paver block machines are designed to consume fly ash — the industrial by-product of coal-fired thermal power stations — as a primary or supplementary raw material. Under India's Ministry of Environment, Forest and Climate Change fly ash utilisation notification, thermal power stations are required to achieve 100% utilisation of generated fly ash and must provide it free to downstream users. Manufacturers using fly ash as raw material benefit from near-zero raw material cost for the silica or pozzolanic component, while simultaneously reducing the environmental liability of ash disposal for power stations. Maruti Hydraulics provides mix design guidance for local fly ash chemistry as part of every AAC plant and flyash brick machine commissioning.
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An Everest Sandwich Panel Machine is a continuous roll-forming and lamination line that produces insulated metal-faced panels — commonly called Everest panels or PIR/PU sandwich panels. The machine feeds coiled galvanised or colour-coated steel sheets through profiling rollers, injects rigid polyurethane foam or mineral wool as the core, bonds the two steel faces under heat and pressure, and cuts the finished panel to the required length. Output panels are used as wall cladding, roof systems, and partitioning for industrial buildings, cold storage, modular offices, and commercial showrooms.
Everest sandwich panels manufactured on Maruti Hydraulics machines are available in core thicknesses of 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 150 mm, and 200 mm. Panel widths are typically 1000 mm or 1200 mm (effective coverage width), with lengths cut to order from 2 m to 12 m. Thicker panels (100 mm and above) are preferred for cold storage and refrigerated warehouse applications where thermal insulation (U-value) is critical.
India's insulated sandwich panel market is valued at approximately ₹4,500 crore (2024) and is growing at 12–15% annually, driven by rapid expansion of warehousing, logistics parks, cold storage infrastructure, food processing facilities, pharmaceutical manufacturing, and Pre-Engineered Building adoption. The market is served by a combination of large national manufacturers (Everest Industries, Tata BlueScope Steel) and a fragmented regional layer of smaller producers. Regional producers manufacturing on a Maruti Hydraulics Everest sandwich panel machine can compete effectively on delivery time, panel customisation, and freight cost versus national brands, particularly within a 300–500 km radius of the production facility.
Polyurethane (PU/PIR) core panels offer superior thermal insulation (thermal conductivity 0.022–0.025 W/mK versus 0.034–0.040 W/mK for mineral wool) at the same panel thickness, and are preferred for cold storage, refrigerated warehouses, and clean rooms where U-value targets are stringent. Mineral wool core panels are non-combustible (Euroclass A1) and are preferred for applications where fire resistance regulations require non-combustible cladding — such as multi-storey industrial buildings, pharmaceutical clean rooms, and buildings covered under NFPA or BIS fire safety codes. The Maruti Hydraulics Everest sandwich panel machine can produce both PU and mineral wool core panels with a core infill system changeover.
Maruti Hydraulics Limited — Phone: +91-253-2308131 — Email: info@marutihydraulics.com